|
No hard and
fast rule can be set down as to what coated abrasive products will
give the optimum performance in a particular application: however, a
basic understanding of coated abrasives will allow a product to be
chosen from which a test program should be initiated.
TYPE OF MATERIAL BEING SANDED
You should
determine:
|
 |
Hardness of the material. |
|
 |
Loading
or filling characteristics of the material |
|
 |
Effect
of heat on the material |
Above
analysis should allow type of grain and coating to be selected
i.e.:
|
TIMBER |
|
|
Soft: |
Garnet Silicon
Carbide Open coat |
|
Tends to Load: |
Open coat |
|
Hard: |
Aluminum Oxide Close
coat |
|
|
Zirconia Alumina
Close coat |
|
|
|
|
METAL |
|
|
Hard: |
Zirconia Alumina
Close coat |
|
|
Aluminum Oxide Close
coat |
|
Soft: |
Silicon Carbide
Close coat |
|
Metal tends to surface
glaze |
Zirconia Alumina
Close coat |
|
|
Silicon Carbide
Close coat |
|
Tends to load or Fill |
Aluminum Oxide Close
coat plus lubricant |
FINISH
REQUIRED
Initial
stock to be removed will decide the initial grade to use and the
required finish the choice of the final grade.
The
intermediate grades if required should be chosen so that the
previous grit scratch pattern can be removed in one pass.
A correct
grit sequence will allow maximum value to be obtained from the
coated abrasive product.
Usually a
grit sequence for a particular application and a particular material
is determined by setting up a test program.
CHOICE OF
BACKING
If the work
is flat, paper backing should be the material chosen unless there is
the possibility of the backing being snagged or torn.
If the work
is curved or shaped usually Cloth is the best product.
Where high
tensions are required use Cloth.
HOW PRODUCT
IS USED
The amount
of work to be done, stock to be removed, finish required, cost of
labor will usually decide whether application should be by hand or
machine.
If the work
cannot be taken to the machine then some type of portable sander may
be necessary.
Use of
jigs, moulds, platen, etc. should also be decided if it will make
the sanding job less difficult less costly and achieve the desired
results. |