At the purpose of
improving the performance of a coated abrasive and the quality of
materials finish, lubricants, or grinding aids, are used in some
applications to provide the following advantages: cooling workpiece,
reducing friction, improving finish, protecting parts against
corrosion and rusting and increasing the life and performance of the
coated product by reducing glazing and loading.
Also improved finish is
obtained by the use of externally applied lubricants.
WATER:
Due to its characteristics of constitution and low
viscosity, water will carry away more heat than any other coolant as
it highly disperses the frictional heat resulting from the sanding
operation on such materials such as glass, ceramic and
thermoplastics. Water is also used with waterproof products to
prevent loading when lacquer, enamels etc., are being hand sanded.
AQUEOUS SOLUTIONS:
These are mixtures containing wetting
agents, rust inhibitors, chemical additives in water, and therefore
adequate for non-ferrous materials.
SOLUBLE OILS:
These are oils which form an emulsion when added
to water. They are commonly used in a ratio of one part oil for ten
to sixty parts of water, according to the type of application, which
may be grinding and polishing of ferrous and non-ferrous metals such
as stainless and carbon steel, nickel and titanium alloys, zinc,
brass, bronze, copper and aluminum parts. Lately, their application
has substituted that of direct mineral oils, waxes and some others,
as they reduce the risk of fire in the sanding operations, as well
as the production of fumes for they improve cooling conditions of
the parts preventing burns and deformations.
CUTTING OILS:
They are very stable commercial mineral oils,
which react with neither the components of the coated abrasive nor
the conditions of the sanding operation. This means that they can be
used on non-waterproof products. Although their cost is high by
itself and their heat dissipation potentially low, they afford huge
advantages as to the quality of finishes. Their use is essentially
recommended on ferrous and non-ferrous metals. This group also
includes fatty oils and mineral oils blended with melted tallow or
lard.
SOLID GREASE BARS:
These improve finishes by reducing deep
grooving and increase the duration of the coated abrasive by
preventing loading and overheating. It is recommended for
applications on non-ferrous metals, specially aluminum.
ZINC STEARATE:
The use of water as a coolant or lubricant to
prevent paper loading when Sanding of lacquers, varnishes, enamels,
etc., can present problems as the operation is messy. Therefore to
achieve the same non-loading result, the surface of certain coated
abrasive products can have a Zinc Stearate coating incorporated
after the making operation. This Zinc Stearate is applied so that
the sections between the grains are filled; however, the cutting
points must be exposed so that the abrading action can take place.
Dry sanding of lacquers, etc., is now standard practice in many
industries.
SPECIAL ADDITIVES:
Many manufacturers are using special chemicals which are
incorporated into the size coat during manufacture. Such grinding
aids assist the grinding action and increase the performance in
metal working areas. Also assists in the grinding of Stainless Steel
– Titanium, etc. In addition to the chemicals built into the
product, it is possible to coat the Surface of the abrasive after
manufacture with similar chemicals to achieve the same effect