The ability of the
abrasive grain, which penetrates the articles being abraded, depends
to a large extent upon the hardness, toughness and shape of the
abrasive. The types of the abrasives used according to their
hardness are: Silicon Carbide, Alumina Zirconia, Premium Aluminum
Oxide, White Aluminum Oxide, Brown Aluminum Oxide and Emery.
SILICON CARBIDE
Synthetic mineral
produced in electric furnaces, with a glossy black color and a high
degree of hardness. Due to its brittle characteristics it fractures
into sharp silver-like wedges having cutting edges that permit rapid
stock removal. Recommended for finishing non-ferrous metals such as
brass, bronze, copper and aluminum; and other materials such as
leather, glass, wood, rubber and plastic. It is also used to finish
and polish automotive primers, lacquers and sealers in general.
ALUMINA ZIRCONIA
It is a mixture of
zirconium oxide dissolved in aluminum oxide at molten temperatures.
The type used for coated abrasives has a microcrystalline structure
and is characterized as sharp, hard and extremely tough. Because of
the microcrystalline structure and extreme toughness, smaller
particles of the grain break off in use and at a much slower rate
than standard aluminum oxide. It produces superior performance on a
wide variety of materials of both high and low tensile strength
under high grinding pressures. Materials include carbon steel,
stainless steel, tough bronzes, a wide variety of stainless steel
and exotic alloys, grey, malleable, ductile and nodular cast iron,
aluminum, titanium, etc. Alumina Zirconia is excellent on high
grinding pressures applications and very often it is equally
effective on many of these same materials at lower grinding pressure
levels.
PREMIUM ALUMINUM OXIDE (HT or Blue)
Synthetic mineral based
on fused aluminum oxide of high purity which has been thermically
treated at very high temperatures substantially improving its
hardness and friability properties, due to these improvements,
premium performance aluminum oxide grain, maintains a sharp cutting
edge that cuts cooler, resulting in longer life and lower grinding
costs. It is used for grinding high tensile strength materials such
as: steel, stainless steel and tough bronzes. It is also very
effective for rough grinding of many low tensile strength materials
such as: grey cast iron, low carbon steel, aluminum and brass, when
heavier grinding pressure used resulting in longer life and lower
grinding costs.
WHITE ALUMINUM OXIDE
White Aluminum Oxide is
a durable manufactured abrasive, which is characterized by the long
life of its cutting edges. It is recommended for the sanding of all
types of woods.
BROWN ALUMINUM OXIDE
The Brown Aluminum Oxide
grain has large crystal size in its structure. It is characterized
as sharp, hard and tough, and it is used for grinding and polishing
high tensile strength materials such as steel, stainless steel,
tough bronzes, etc. It is also very effective for rough grinding
many low tensile strength materials such as: grey cast iron,
aluminum, brass, etc., when heavier grinding pressures are used.
EMERY
Man-made Emery is a
regular aluminum oxide with a low ferric oxide content. The mineral
enhances high durability, recommended for hand polishing of ferrous
and non-ferrous materials.
NON-WOVENS
Non-woven abrasive
products offer a flexible, open structure which prevents cloggins
and allows conformity to irregular shapes. They are self-dressing
and can be used wet or dry. Non-wovens come in Aluminum Oxide and
Silicon Carbide for a wide variety of applications in finishing and
surface preparation. Premier manufactures belts, discs and pads in
non-woven materials.