A selection of products
is available in different forms such as: Sheets, Discs, Rolls,
belts, PSA Paper Discs, Flap Wheels and Specialties.
SHEETS
The abrasive sheets are
cut to the standard size of 9" x 11" and come in paper or cloth,
selected according to the severity of the sanding operation. They
are used by hand or with oscillating sanders and employed for
handcraft or in parts with difficult access for mechanical sanding.
DISCS
These are circular or
octagonal shaped coated abrasives with a vulcanized fiber backing.
The most common diameters are those of 7" x 7/8" and those of 9 1/8"
x 7/8". The durability and strength of their materials make them
adequate for high-speed portable tools.
Type of Discs:
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Circular With Center
Hole: Standard form and is fixed to the grinder by locating the
center hole onto the spindle and this being held by a retaining
nut.
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Circular With No
Center Hole
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Usually held on to a
suitable back-up by means of a pressure sensitive adhesive.
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Commonly referred to
as PSA discs and can be produced in Paper or Cloth backings. Not
suitable for Fiber backings.
PSA PAPER DISCS
These are special
treated open coat material, excellent for finishing of primers, body
putty, basecoat and clearcoat finishes, acrylic lacquers and dry
feather edging. The pressure sensitive adhesive makes these discs
easy to use, for dry sanding only.
ROLLS
These are abrasive
sections that come in different widths, from 3/8" up to 55" and in
lengths up to 100 yards. Depending on the type of product, they can
be used by hand, drum sanders or contact wheels.
BELTS
The belts are endless
abrasive sections, the ends of which have been joined at a certain
angle. They come in various widths, from ¼" up to 65", and in means
of belt machines, stationary or portable, among which are the
backstand, vertical or horizontal platen grinder, conveyorized belt
grinders, swing grinders, centerless, portable belt sanders and
others. All these basic machines have been developed into production
equipment according to present rates of productivity and quality
finishes. Belts are used for mass production work where sanding
productivity is important and are the coated abrasive form with the
highest industrial demand worldwide.
FLAP WHEELS
These abrasive products
are made of aluminum oxide resin bond coated abrasives, ideal tools
for grinding and polishing small parts, narrow curves, cavities,
concave and convex areas as well as flap surfaces. Used in a variety
of industrial applications, mainly in automotive and metalworking.
SPECIALTIES
These are abrasive
products with very specific designs and shapes, such as: abrasive
stars, body files, spiral bands, anti-skidding strips, cones,
cartridges and many others. Most of them are used in portable
machines.
Coated abrasives can be
manufactured into any shape or form the end user may require –
whether or not such shapes can be economically converted is another
story. The cost of specialty forms must be taken into consideration
with the work done – specialties are usually hand made and can have
a high initial cost.
Here we consider the
most common (and obviously economical forms or shapes) specialty
products.
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Spiral bands:
A spiral band consists of winding a piece of
coated abrasive spirally over an opposite spirally wound un-coated
cloth. The abrasive backing and the un-coated cloth or interliner
are adhered together with a special adhesive. Spiral bands are
used on a rubber drum which expands due to centrifugal force when
run at relatively high speed. Thus spiral bands must be
manufactured to have an exact internal diameter – width of spiral
band is limited by the length of the mandrel on which they are
wound. Spiral bands are obviously not flexible and are used on a
spindle grinder for many small and intricate grinding
applications.