These are the base
materials supporting the abrasive grains. The types used are: Paper,
Cloth, Vulcanized Fiber and Combination.
PAPER
The paper used in the
manufacture of coated abrasives is durable, strong and ideal for
light applications, both by hand and with sanding devices, since the
surface of the paper provides better finishes. Three are several
weights or thicknesses of paper backings, from weight A (the
lightest) to weight E (the heaviest). For wet applications,
waterproof papers are used. These papers are impregnated with
different types of synthetic elastomers that enhance important
properties of the paper such as wet strength, pliability and
resistance to moisture. Light papers are coated with fine abrasive
grains, adequate for a final finish of the materials. Those of
intermediate weight are covered with coarser grains, adequate for
intermediate sanding operations. The heavy or cylinder papers are
coated with the entire range of abrasive grains and are recommended
for manual or stationary sanding equipment. The principal difference
between the light and the heavy paper is strength: heavy paper has a
lengthwise tensile strength almost twice that of light or
intermediate papers.
Paper backings in use are:
"A" wt. 70 grams per square meter (g.s.m.) is a
light and flexible paper used
by hand. Hand operation allows the operator to follow
intricate curves
"feet" the surface imperfections during sanding.
"C" wt. 120 g.s.m. is a slightly heavier hand sheet
than "A" wt. and is a more
effective backing for the coarser grades.
"D" wt 150 g.s.m., heavier than the "C" wt., stronger
but still basically a hand
sheet, used on the coarser grades P80 and coarser.
"E" wt. 220 g.s.m. is stronger and less flexible than
the "A", "C", or "D" wts.
Is used mainly on machine sanding applications. Has
high resistance to
tearing.
"F" wt. 300 g.s.m. has a higher tensile strength than
"E" wt., higher tear resistance, applications are similar.
CLOTH
The cloths used are
cotton, polyester and polyester blends, processed to obtain a
suitable coated abrasives backing. These backings have special
characteristics as weight, tensile strength and flexibility. "J" or
jeans cloth is lighter and more flexible, while "X" is stronger and
used in the manufacturing of coated abrasives to work under medium
and heavy duty pressures. "W" cloth is waterproof, strong and
flexible, adequate to work on wet conditions or with water
containing lubricants. Polyester and their blends are higher tensile
strength. Presently two types of backing are used, the "X" weight
for intermediate pressure, and "Y" weight for heavy duty with high
stock removal. Also recommended for wet or dry applications.
Cloth backing in use
are:
"J" wt. Jeans Cloth is made in varying degrees of
flexibility from
super flexible to flexible. Jeans Cloths are used in
finishing
operations and/or where contour sanding is necessary.
"X" wt Drills Cloth is a heavier, less flexible and
stronger backing than the
Jeans Cloth. Used in heavy and medium grinding
applications where
Flexibility is not important.
"S" Sateens is a Drills Cloth that is stretch
resistant for use on sectional
belts belts wider than 1300 mm (51 ½).
FIBER